SMT Lifted Pad Repair: 8 Steps
Electronic Manufacturing
SMT Lifted Pad Repair on a surface-mount PCB (Printed Circuit Board) can be a delicate and challenging task, but it’s possible with the right tools and techniques. Here’s a step-by-step guide to help you repair a lifted pad:
Tools and Materials You’ll Need:
- Soldering Iron: Use a temperature-controlled soldering iron with a fine tip (around 15-30 watts).
- Solder: High-quality solder with a flux core (lead-free solder is commonly used for modern electronics).
- Desoldering Braid or Solder Wick: To remove excess solder.
- Flux: Liquid flux helps improve solder flow and adhesion.
- Replacement Pad: Sometimes, you may need to replace the lifted pad with a new one. These can often be purchased from electronics suppliers.
- Magnifying Glass or Microscope: To inspect and work on small components.
SMT Lifted Pad Repair Steps:
- Prepare the Work Area:
- Ensure your workspace is well-lit and well-ventilated.
- Clean your soldering iron tip and make sure it’s adequately tinned.
- Identify the Lifted Pad:
- Examine the PCB to identify the specific lifted pad and the associated traces.
- Examine the PCB to identify the specific lifted pad and the associated traces.
- Remove Excess Solder:
- Apply flux to the SMT lifted pad repair area.
- Use the soldering iron, desoldering braid, or solder wick to remove excess solder from the lifted pad and surrounding area. Be gentle to avoid damaging the nearby components.
- Expose the Copper Trace:
- If the copper trace connected to the lifted pad is damaged or missing, you may need to scrape away the solder mask to expose the bare copper trace using a sharp hobby knife or fiberglass pen.
- If the copper trace connected to the lifted pad is damaged or missing, you may need to scrape away the solder mask to expose the bare copper trace using a sharp hobby knife or fiberglass pen.
- Reattach the Pad:
- Apply flux to the exposed copper trace.
- Using the soldering iron, gently heat the exposed copper trace, applying a small amount of solder.
- While the solder is still molten, carefully place the lifted pad back in its original position using tweezers. Ensure it aligns with the exposed copper trace.
- Solder the Pad:
- Once the pad is in place, continue heating the area with the soldering iron.
- Add a small amount of solder to bridge the connection between the pad and the copper trace. Ensure the solder flows smoothly and makes a good connection.
- Inspect Your Work:
- Use a magnifying glass or microscope to scrutinize your repair. Ensure there are no solder bridges or cold solder joints. The connection should be solid and without any visible defects.
- Use a magnifying glass or microscope to scrutinize your repair. Ensure there are no solder bridges or cold solder joints. The connection should be solid and without any visible defects.
- Test the Repair:
- After the repair, test the circuit to ensure it functions correctly. Verify that the component associated with the SMT lifted pad repair is working as expected.
If the pad is too damaged to repair, you may consider alternative solutions, such as running a jumper wire from the component to another available point on the PCB.
Remember that an SMT lifted pad repair on surface-mount PCBs requires a steady hand, patience, and practice. It’s always a good idea to practice on a scrap PCB before attempting a repair on a valuable or critical circuit board.
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Gary R
Gary (ANZER Sales & Marketing Director) is an Electrical Engineer with over 30 years of experience in high-technology electronics design and application engineering. He has extensive experience managing technology-based businesses and founded two electronics companies. He works with Original Equipment Manufacturers (OEMs) needing outsourced electronic manufacturing and holds patents in electronic safety devices.